Have you tried using the Corridor command in Descartes to create your new image, which would contain both existing images in the new output image? For the performance issue you might try cleaning up the C:\Users\"Login Name"\Appdata\Local\Temp folder. We have seen an issue where users would get a Memory error when a process like Merge would run a long time. It may not make it run faster, but may prevent you from getting an error and failing.
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